MANUFACTURING UNITES
Block printing -
Block printing is a traditional method of textile printing that has been in use for centuries in different parts of the world. This printing process involves creating a design on a material, typically a block of wood or other suitable material, and then using the block to stamp the design onto fabric.
To start the block printing process, an artist first creates a design or pattern on paper, which is then transferred to the block. The block is typically made of a dense, hard material like wood, linoleum, or plastic, and is carved using sharp tools to create the negative space of the design. This process is time-consuming and requires a high degree of skill and precision to achieve the desired level of detail and clarity in the design.
Once the block is ready, it is inked using a roller or brush, which transfers the ink onto the raised surface of the block. The inked block is then carefully placed onto the fabric, and pressure is applied evenly across the block using a printing press or by hand. The pressure causes the ink to transfer from the block to the fabric, creating a mirror image of the design.
Block printing can be done using a variety of different colors and inks, allowing for a wide range of creative possibilities. Different techniques, such as overprinting, layering, and mixing colors, can be used to create unique and intricate designs. Additionally, the use of different types of fabrics, such as cotton, silk, or linen, can affect the final outcome of the print, making it possible to create a wide variety of textures and effects.
While block printing is a traditional technique, it continues to be popular today, both as a way to create unique and personalized textiles and as a way to produce large quantities of printed fabric for commercial use. Its versatility and durability have ensured its enduring popularity, and it remains an important part of the textile printing industry.
Product line we follow – Bedsheet , Cushion, Rug , yardage fabric, throws, yoga and other customize products also.
Braiding -
Jute is a versatile and eco-friendly material that has been used for centuries to make a wide variety of products, from textiles to paper to rope. In recent years, there has been a growing interest in sustainable and eco-friendly products, and jute has become a popular choice for its durability, affordability, and biodegradability.
At our factory, we specialize in creating jute products using a braiding technique. Braiding is a process that involves interweaving strands of jute or other materials to create a strong and durable product. By using this technique, we are able to create a wide range of jute products that are both sustainable and stylish.
Our product line includes a variety of braided jute items, such as door mats, rugs, bags, baskets, and more. Each product is carefully crafted by skilled artisans who take pride in their work and pay attention to every detail. We use only the highest quality jute materials and employ sustainable production practices to minimize waste and reduce our impact on the environment.
In addition to using jute, we also incorporate leftover fabric into our braided products, further reducing waste and making our products even more sustainable. This not only helps to minimize our environmental impact but also adds a unique and stylish element to our products.
Overall, our braided jute products are not only eco-friendly but also stylish and durable. Whether you are looking for a durable and attractive rug for your home or a stylish and functional tote bag for everyday use, our braided jute products are the perfect choice. So why not choose sustainable and stylish with our braided jute products?
Embroidery -
Embroidered rugs are a type of rug that features designs or patterns stitched onto a cloth base using yarn or thread. Unlike woven rugs, which are created by weaving threads or fibers together on a loom, embroidered rugs are made by hand-stitching the designs onto the cloth.
The embroidery process involves first creating a design or pattern on paper, which is then transferred onto the cloth using a special type of transfer paper or other method. The cloth is then stretched or secured onto a frame or hoop to keep it taut while the embroidery work is done.
Embroidery can be done using a variety of different stitches and techniques, depending on the desired effect and level of detail. Some common embroidery stitches include satin stitch, stem stitch, chain stitch, and cross-stitch, among others. These stitches are used to create intricate and detailed designs, from simple geometric shapes to complex floral patterns.
At our factory, we specialize in creating embroidered rugs using high-quality materials and traditional techniques. We also combine embroidery with block printing to create rugs that are both traditional and stylish. Block printing involves creating a design on a block, which is then used to print the design onto the cloth base of the rug. The embroidery is then done on top of the printed design, adding an additional layer of texture and detail.
Our embroidered rugs are available in a wide range of styles, colors, and patterns, making them a versatile and stylish addition to any home. Whether you are looking for a traditional rug with intricate embroidery and block printing or a more modern design with bold colors and geometric shapes, we have the perfect rug for you.
Overall, embroidered rugs are a unique and beautiful type of rug that adds texture, color, and style to any room. By combining traditional embroidery techniques with modern design and materials, we are able to create rugs that are both timeless and contemporary, making them a great choice for any home.
Tufting -
Tufted rugs are a type of area rug that is manufactured using a hand-held tufting gun. This method involves inserting loops of yarn or fiber into a fabric base to create a pile, which can then be cut to the desired length. Tufted rugs can produce a very nice-looking rug that closely imitates a handmade oriental rug. The process of tufting is fast, and the resulting rug is durable and available in various styles.
The tufting process begins by stretching a fabric base onto a frame or backing. Then, the tufting gun is used to insert loops of yarn or fiber into the fabric base. Once the tufting is complete, a latex backing is applied to the underside of the rug to hold the tufted fibers in place. Finally, the pile is sheared to the desired length, creating a plush and luxurious surface.
One of the benefits of tufted rugs is their fast production time, which allows for a wide range of styles and designs to be created quickly and efficiently. This makes them a popular choice for homeowners and decorators who want to update their decor quickly and easily.
Tufted rugs are also known for their durability, with standard tufted rugs lasting around 5-10 years depending on the amount of traffic they see. Higher quality tufted rugs can last even longer, up to 15-20 years with proper care and maintenance.
At our factory, we specialize in creating high-quality tufted rugs in a variety of styles and designs. Our team of skilled artisans use only the highest quality materials and employ traditional techniques to create rugs that are not only beautiful but also durable and long-lasting.
Overall, tufted rugs are a great choice for anyone looking for a stylish and durable area rug. With their fast production time, variety of styles, and long-lasting durability, tufted rugs are sure to be a stylish and practical addition to any home.
Knotting -
A hand-knotted rug, also known as an Oriental rug, is a type of rug that is entirely made by hand on a vertical loom. This traditional technique involves tying individual knots of yarn onto a foundation material to create the rug’s pile. The knotting process is a highly specialized 2,000-year-old craft of weaving that requires remarkable precision, patience, and craftsmanship.
The process of making a hand-knotted rug is time-consuming and labor-intensive, with a single rug taking months or even years to complete, depending on its size and complexity. Skilled artisans use traditional techniques and tools to create intricate designs and patterns using a variety of colors and materials.
One of the defining features of hand-knotted rugs is their fine details, which are achieved through the precision and skill of the artisan. These rugs are made of high-quality wool, which must be carefully chosen to allow for both the pile and excess wool to be clipped off. This attention to detail and quality results in a rug that is not only beautiful but also durable and long-lasting.
Hand-knotted rugs are considered a luxury item, with their intricate designs and high level of craftsmanship making them highly sought after by collectors and enthusiasts alike. In addition to their beauty and durability, hand-knotted rugs also have the added benefit of being eco-friendly, as they are made entirely by hand without the use of machines or synthetic materials.
At our factory, we specialize in creating high-quality hand-knotted rugs using traditional techniques and materials. Our skilled artisans have years of experience and employ time-honored techniques to create rugs that are not only beautiful but also durable and long-lasting.
In conclusion, hand-knotted rugs are a timeless and elegant addition to any home or collection. With their intricate designs, high-quality materials, and skilled craftsmanship, these rugs are sure to be treasured for generations to come.
Natural Dyeing -
Natural dyeing is a process that involves using dyes extracted from natural sources such as plants, minerals, and insects. This process has been used for centuries and is gaining popularity again due to its eco-friendliness and sustainability. Natural dyes are non-toxic and biodegradable, and they create unique colors that cannot be replicated by synthetic dyes.
At our factory, we specialize in using natural dyes for our fabric. We use a variety of natural sources such as plants, minerals, and even the extract of leftover temple flowers to create a range of beautiful colors for our fabrics. Using natural sources for dyes not only creates beautiful colors, but it also supports sustainable and eco-friendly practices.
The process of natural dyeing is complex and requires expertise to create consistent and beautiful colors. First, the material is pre-treated to remove any impurities or natural oils that could interfere with the dyeing process. Then, the material is immersed in a dye bath made from the natural source, and the dye is allowed to penetrate the fibers of the fabric.
The dyeing process can take several hours or even days depending on the type of material and the desired color intensity. Once the dye has fully penetrated the fibers, the material is rinsed and treated to fix the color, ensuring that it will not fade or bleed.
Using natural dyes has many benefits beyond their beauty and eco-friendliness. The process of natural dyeing supports local communities and helps to preserve traditional techniques and knowledge. It also creates a connection between the material, the source of the dye, and the environment, emphasizing the importance of sustainability and respect for nature.
In conclusion, natural dyeing is a process that creates beautiful and unique colors while also supporting sustainable and eco-friendly practices. At our factory, we are proud to use natural dyes to create high-quality and sustainable fabrics. By using natural sources for dyes, we are helping to preserve traditional techniques and knowledge, while also creating a connection between our materials, the source of our dyes, and the environment.
Handloom clothing -
Handloom fabrics are some of the most beautiful and unique fabrics in the world. They are created entirely by hand on a weaving device called a loom, which involves entwining a set of vertical threads, known as the warp, with a set of horizontal threads, known as the weft. The result is a fabric that has a rich texture and a unique, handmade quality that simply cannot be replicated by a machine.
At our factory, we specialize in creating handloom fabrics for a variety of uses. We produce yardage fabric for upholstery, clothing, and other purposes, all of which is done in-house to ensure the highest quality and consistency.
The process of creating handloom fabrics is a highly skilled and time-consuming one. It requires the expertise of highly trained artisans who have spent years perfecting their craft. Each fabric is created by hand, thread by thread, and requires a tremendous amount of attention to detail and precision.
Despite the time and effort involved in creating handloom fabrics, they offer numerous benefits over machine-made fabrics. They are often more durable and long-lasting than machine-made fabrics, and they have a unique texture and beauty that simply cannot be replicated by a machine. Additionally, handloom fabrics often have a cultural significance, as they are often created using traditional techniques and designs that have been passed down through generations.
In conclusion, handloom fabrics are some of the most beautiful and unique fabrics in the world. They are created entirely by hand using traditional techniques that have been passed down through generations. At our factory, we are proud to produce high-quality handloom fabrics for a variety of uses, all of which is done in-house to ensure the highest quality and consistency. Whether you’re looking for fabric for upholstery, clothing, or other purposes, we have a wide range of handloom fabrics to suit your needs.
Vimla international start this company with only single product but now we are making hundreds of products like Rugs, carpets, cushions covers, Poufs, Bags, Clutches, runners, door mats, bath mats, woven rugs, printed rugs, belts, gift items etc.